Press the seams open.Repeat Step 9 and Step 10 with the lining pieces as well.Trim the excess fabric from the tops of both the hat and the lining where the four quartered pieces meet.Sew the two ends of the brim together. Cut a long piece of card board at least 12.5 cm (5 inches) tall.Wrap the piece of cardboard you cut around your head starting with one end at the back and wrapping around your forehead back around the other side of your head.
You can make one yourself using items you likely have around your house. None of the coffee filter should be visible when you are finished with this step.Gently adjust the coffee filter back up once all of the glue is dry.
These will be your cutting lines.Mark your sewing lines a quarter-inch on either side of the cutting lines. Match all seams and pin in place.Fold the hat brim in half, wrong sides together. The coffee filter should completely cover the top of the base to the sailor hat.Try the sailor hat on to make sure that it fits properly. Press the seam toward the hat.Turn under the raw edge of the hat brim by a quarter-inch and press.Place the lining inside the hat, wrong sides together.
Cut slits, about 1.2 cm (1/2 inch) apart into the overhang that is on the top of your sailor hat. Press the seam open.Pin the brim to the hat, right sides together.
If there is any excess fabric, cut it off, but make sure to glue down the ends of the fabric so they are flat against the coffee filter. You can even let your kids join in on the fun.They'll feel excitement and pride after making (and wearing) their own sailor's hat.Break down the cardboard pizza box so that it lays flat on your work surface. Use the ruler for accuracy.Draw a rectangle on the back side of the hat fabric that is a half-inch longer than your basic head measurement and 4 inches to 5 inches wide depending on how deep you want the brim to be.Cut the two circles into quarters along your cut lines. Add 2 inches.Draw a circle on the back side of your fabric according to the measurement you got in Step 1. Glue the fabric down, completely covering the coffee filter. The white fabric will make the sailor more uniform in appearance.Glue the fabric to the outside of the cardboard section of your sailor hat with the fabric glue without gluing the aforementioned overhang on the top and bottom. Use the ruler to mark straight lines on the back of the hat fabric and the lining fabric. A round sailor hat is cool and comfortable. The hat should be completely white once you are finished with this step so that none of the cardboard is visible.Let the glue dry. You want to leave some excess at the top and bottom. Cut any excess cardboard so that it fits snugly around your head. You will need just 2.5 cm (1 inch) of excess on the bottom of the hat where you put it on, but you will need enough excess fabric on the top to cover the coffee filter. Note that you can round off the tips of the quartered pieces if you want to or keep them straight. Fold the fabric in half, aligning the selvages. This will be the top of your sailor hat. Place the glue on the cardboard and cover the glue with the white fabric, smoothing as you go to prevent wrinkling.Cut slits, about 1.2 cm (1/2 inch) apart into the overhang that is on the top of your sailor hat. Machine stitch. She has written for "VOX" magazine, "RELEVANT Magazine" and "Jefferson City Magazine." You can make a traditional white sailor hat or choose whimsical fabric prints to … Remove the cardboard from your head. Cut the same type of slits from Step 7 with this section of fabric. A sailor hat will complete any school, recital or fancy dress costume you need. Pin in place.Make several rows of top stitching around the brim approximately a quarter-inch apart.To curve the tops of the hat and lining quarter sections to give a rounder shape to the top of the hat, begin a quarter of the way down from the tips and make slightly curved lines toward the points of each piece.
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